傳統(tǒng)白酒釀造方式勞動強(qiáng)度大,生產(chǎn)效率比較低,并且衛(wèi)生條件與食品生產(chǎn)的環(huán)境要求差距較大。伴隨著社會的不斷發(fā)展,勞動力市場的勞動力缺乏,工人生產(chǎn)制造成本的不斷增加,白酒釀造的全自動機(jī)械化代替?zhèn)鹘y(tǒng)的人工勞作已經(jīng)變得勢在必行。這里介紹下,一種代替人工勞作的
自動涼茬機(jī)!
The traditional Baijiu brewing method has high labor intensity, low production efficiency, and a large gap between the sanitary conditions and the environmental requirements of food production. With the continuous development of society, the lack of labor in the labor market, and the increasing production costs of workers, it has become imperative to replace traditional manual labor with automatic mechanization of Baijiu brewing. Here is an introduction to an automatic stubble cooler instead of manual labor!
一種自動涼茬機(jī),包括框架、鏈板式輸送帶、自動加曲裝置、自動落料裝置、減速電機(jī)、接料裝置、攪拌裝置、清掃裝置、冷卻裝置、溫度檢測裝置、自動加水裝置、自動清洗裝置、輔助平臺裝置,所述的鏈板式輸送帶斜置在框架上,所述的減速電機(jī)安裝在框架上,鏈板式輸送帶輸送線自下而上依次設(shè)有自動落料裝置、自動加曲裝置和接料裝置。
An automatic stubble cooling machine comprises a frame, a chain plate conveyor belt, an automatic bending device, an automatic blanking device, a reduction motor, a material receiving device, a mixing device, a cleaning device, a cooling device, a temperature detection device, an automatic water adding device, an automatic cleaning device, and an auxiliary platform device. The chain plate conveyor belt is diagonally placed on the frame, and the reduction motor is installed on the frame, The chain plate conveyor belt conveyor line is provided with an automatic blanking device, an automatic bending device, and a material receiving device from bottom to top.
工作原理
working principle
該程序釀酒工藝要求酒醅從酒甑出來后先加熱水進(jìn)行調(diào)整酒醅的濕度要求,之后酒醅要求降溫工藝溫度,在達(dá)到該溫度后加入酒曲,加曲之后酒醅繼續(xù)降溫?cái)嚢杈鶆蛟偃虢寻l(fā)酵,通過控制落料斗的寬度以及高度使得達(dá)到運(yùn)轉(zhuǎn)層厚度的要求,酒醅在落到鏈板式輸送帶后通過主動電機(jī)帶動鏈輪使得酒醅向前傳送,在傳送過程中不斷用風(fēng)機(jī)對酒醅進(jìn)行降溫,在降工藝溫度后加曲機(jī)開始加曲之后攪拌,再用風(fēng)機(jī)進(jìn)行降溫直到工藝要求的發(fā)酵溫度,之后酒醅通過接料斗轉(zhuǎn)移窖池進(jìn)行發(fā)酵。
In this procedure, the brewing process requires that the fermented grains be heated with water to adjust the humidity requirements of the fermented grains after coming out of the retort, and then the fermented grains are required to be cooled to the process temperature. After reaching this temperature, yeast is added. After adding yeast, the fermented grains continue to be cooled and stirred evenly before entering the cellar for fermentation. By controlling the width and height of the blanking hopper, the requirements for the thickness of the operating layer are met, After falling onto the chain plate conveyor belt, the fermented grains are driven forward by a sprocket driven by an active motor. During the transportation process, the fan is continuously used to cool the fermented grains. After falling to the process temperature, the starter starts to add starter, and then it is stirred. The fan is used to cool the fermented grains until the fermentation temperature required by the process. After that, the fermented grains are transferred to the pit for fermentation through a receiving hopper.
有益效果:
Beneficial effects:
自動涼茬機(jī)代替了傳統(tǒng)的人工勞動,工人從事與機(jī)械化生產(chǎn)銜接的輕體力的控制操作,勞動強(qiáng)度大大降低,勞動效率也大幅提升;
Automatic stubble cooling machines have replaced traditional manual labor, and workers are engaged in light manual control operations that link up with mechanized production, greatly reducing labor intensity and greatly improving labor efficiency;
實(shí)現(xiàn)了減員增效的目的,在保持投料量及各項(xiàng)技術(shù)參數(shù)要求不變的前提下,每個釀酒班組由原來的10人,減少到7人,大大降低了人力成本;
The goal of reducing personnel and increasing efficiency has been achieved. Under the premise of maintaining the same feeding amount and various technical parameter requirements, each brewing team has been reduced from 10 people to 7 people, greatly reducing labor costs;
出酒率、優(yōu)良品率及口感得到一定程度的提升,通過改造后的指標(biāo)看,出酒率平均提高1_2%,理化感官指標(biāo)提高3%,在原輔料等成本增加的前提下,通過生產(chǎn)指標(biāo)的提升和人工費(fèi)用的降低,糧酒噸酒生產(chǎn)成本降低了4%,直接經(jīng)濟(jì)效益顯著;
The liquor yield, excellent product yield, and taste have been improved to a certain extent. According to the modified indicators, the liquor yield has increased by an average of 1%_ 2%, increased physical and chemical sensory indicators by 3%. On the premise of increasing the cost of raw and auxiliary materials, through the improvement of production indicators and the reduction of labor costs, the production cost of grain wine per ton of wine has been reduced by 4%, with significant direct economic benefits;
實(shí)現(xiàn)了清潔化生產(chǎn),通過機(jī)械化改造實(shí)現(xiàn)了釀酒操作環(huán)境、場地、器具的清潔衛(wèi)生,大大改善了釀酒工人的工作環(huán)境,符合建設(shè)環(huán)境友好型、資源節(jié)約型社會的要求。
Cleaner production has been achieved, and the cleaning and hygiene of the brewing operating environment, site, and utensils have been achieved through mechanized transformation. The working environment of the brewing workers has been greatly improved, meeting the requirements of the country to build an environmentally friendly and resource saving society.
An automatic stubble cooling machine that replaces manual labor is introduced here. If you have any doubts or needs about this, please come to our website http://www.lmkxbs.cn Consult and understand!