全自動(dòng)晾茬機(jī)主要由以下配件組成:酒糟落料斗、設(shè)備不銹鋼支架、傳動(dòng)鏈輪鏈條、攪拌電機(jī)、混合電機(jī)、傳動(dòng)電機(jī)、加曲料斗、物料接料斗、輔助操作平臺(tái)等配件組成。
The automatic stubble drying machine is mainly composed of the following accessories: distiller's grains dropping hopper, equipment stainless steel support, drive sprocket chain, mixing motor, mixing motor, drive motor, adding hopper, material receiving hopper, auxiliary operation platform and other accessories.
全自動(dòng)晾茬機(jī)的工作原理是釀酒工藝要求酒糟從酒甑出來(lái)后加熱水進(jìn)行調(diào)整酒糟的濕度要求,之后酒糟要求降溫工藝溫度,在達(dá)到該溫度后加入酒曲,加曲之后酒糟經(jīng)調(diào)制器攪拌均勻再入窖發(fā)酵,整套設(shè)備開(kāi)始用行車(chē)抓斗將蒸煮混合后的酒糟抓入設(shè)備前面的落料斗。
The working principle of the full-automatic stubble airing machine is that the brewing process requires that after the distiller's grains come out of the wine steamer, the water is heated to adjust the humidity requirements of the distiller's grains, and then the distiller's grains are required to be cooled to the process temperature. After reaching the temperature, distiller's yeast is added. After adding distiller's yeast, the distiller's grains are stirred evenly by the modulator and then fermented in the cellar, The whole set of equipment starts to grab the distiller's grains after cooking and mixing into the falling hopper in front of the equipment with traveling crane grab.
通過(guò)控制落料斗高度使得達(dá)到運(yùn)轉(zhuǎn)層厚度的要求,酒糟在落到傳送帶后通過(guò)主動(dòng)電機(jī)帶動(dòng)鏈輪使得酒糟向前傳送,在傳送過(guò)程中不斷用風(fēng)機(jī)對(duì)酒糟進(jìn)行降溫,在降工藝溫度后加曲機(jī)開(kāi)始加曲,再用風(fēng)機(jī)進(jìn)行降溫直到工藝要求的發(fā)酵溫度,之后酒糟通過(guò)接料斗轉(zhuǎn)移窖池進(jìn)行發(fā)酵。
By controlling the height of the dropping hopper to meet the requirements of the thickness of the operating layer, the distiller's grains are transported forward by driving the sprocket driven by the driving motor after falling onto the conveyor belt. During the transmission process, the distiller's grains are continuously cooled by the fan. After it is reduced to the process temperature, the starter begins to add Qu, and then the fan is used to cool down until the fermentation temperature required by the process, After that, the distiller's grains are transferred to the pit for fermentation through the receiving hopper.
全自動(dòng)晾茬機(jī)是本著機(jī)械化自動(dòng)化節(jié)省人力物力的角度來(lái)設(shè)計(jì),整個(gè)的酒糟從出甑一直到降溫加曲后進(jìn)窖池發(fā)酵整個(gè)的過(guò)程實(shí)現(xiàn)全部自動(dòng)化,通過(guò)調(diào)整主動(dòng)電機(jī)轉(zhuǎn)速以及加曲機(jī)的加曲流量控制實(shí)現(xiàn)均勻加曲目的,整個(gè)的酒糟在傳送帶上通過(guò)風(fēng)機(jī)進(jìn)行冷卻,酒糟的厚度根據(jù)實(shí)際檢測(cè)摸索得到。
The full-automatic stubble airing machine is designed from the point of view of mechanized automation and saving human and material resources. The whole process of distiller's grains from discharging from the steamer to entering the pit for fermentation after cooling and koji addition is fully automated. The purpose of uniform koji addition is realized by adjusting the rotating speed of the active motor and the koji addition flow control of the koji adding machine. The whole distiller's grains are cooled on the conveyor belt through a fan, The thickness of distiller's grains is obtained according to the actual detection.
酒糟在冷卻過(guò)程中不斷向前移動(dòng),為了使得物料的均勻在移動(dòng)的過(guò)程中有四個(gè)攪拌電機(jī)進(jìn)行物料的攪拌,到達(dá)一定的溫度后加曲機(jī)開(kāi)始自動(dòng)加曲,整個(gè)的過(guò)程均是在機(jī)械的連續(xù)運(yùn)轉(zhuǎn)下自動(dòng)進(jìn)行,節(jié)省人力物力,曲粉加入后在攪拌電機(jī)的作用下均勻混合翻轉(zhuǎn),使得曲粉在一定的工藝溫度下充分,接著進(jìn)入接料斗,進(jìn)而轉(zhuǎn)入窖池發(fā)酵。
The distiller's grains move forward continuously during the cooling process. In order to make the materials uniform, there are four mixing motors to stir the materials during the movement. After reaching a certain temperature, the koji adding machine starts to add koji automatically. The whole process is carried out automatically under the continuous operation of machinery, saving manpower and material resources. After the koji powder is added, it is evenly mixed and overturned under the action of the mixing motor, The koji powder is fully activated at a certain process temperature, then enters the receiving hopper, and then transferred to the pit for fermentation.